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BREAKER RESTORATION SPECIALISTS

Power Solutions Group specializes in switching device restoration.

Cost-effective solutions for circuit breakers, disconnect switches, and contactors.

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RECONDITION

Restores and revitalizes minimal corrosion and lubrication degradation. *Class 2 Reconditioning

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REMANUFACTURE

Returns switching devices to like-new condition, extending useful life at design capacity. Allows you to balance the mitigation of equipment failure, arc flash and/or obsolescence risks within a relatively modest budget.
*Class 1 Reconditioning

Inside Look: Power Solutions Group Shop Services

Even the most resilient machinery needs maintenance over time, and that's where we come in. At Power Solutions Group, our turn-key solutions revive and restore essential equipment. Our shop services team specializes in refurbishing circuit breakers, air breakers, and contactors, ensuring they perform at their best.
 

Our comprehensive reconditioning services offer quicker, cost-effective alternatives to buying new equipment. With our in-house capabilities and PEARL certification, we control the entire process from start to finish, delivering top-notch quality and reliability.
 

Watch our video to see how Power Solutions Group, and our sister company, Magna IV Engineering, brings your equipment back to life with expertise and commitment to excellence! â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹â€‹

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View the video here.

Circuit Breaker Life Extension

One of the most common components of a power system to fail is a circuit breaker. They are fundamentally mechanical, and dependent on many moving parts. Two key risk factors are over-use and under-use. Excessive operation leads to premature mechanical wear and lubricant degradation, especially after fault incidents. Conversely, a circuit breaker sitting idle for a prolonged period open or closed, in service or out, may also degrade in condition. Lubrication deteriorates, mechanical parts corrode and seize such that the device will not reliably operate during a fault. Even a small increase in a circuit breaker's time-to-open (measured in miliseconds) can have a significant impact on the potential incident energy in the event of a fault. 

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Circuit breaker and contactor remanufacturing restores mechanical components and lubrication. It returns a switching device to like-new condition, extending its useful life at its designed capability. Paired with an overall maintenance plan, it allows owners and facility managers to balance the mitigation of equipment failure, arc flash and/or obsolescence risks within a budget considerably more modest compared to full equipment replacement.

150-DHP-500 Before
150-DHP-500 After

Equipment Failure, Arc Flash and Obsolescence:

MITIGATE THE RISK

As a switching device approaches end of life, it becomes difficult to predict how it may respond under fault conditions, thereby increasing risk to personnel and equipment.

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We can help mitigate your risk through equipment maintenance, reconditioning and remanufacturing.

Switching Device Service
On-Site Maintenance
Reconditioning
Remanufacturing

Inspection & evaluation

yes
yes
yes

Asbestos Abatement

(If Required)

-
yes
yes

As-found electrical & functional testing

yes
yes
yes

Documentation of deficiencies

yes
yes
yes

Replacement of faulty parts

(as required)

yes
yes
yes

Component specific disassembly

-
yes
yes

Component specific cleaning

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yes
yes

Sand-blasting and coating against corrosion

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-
yes

Silver plating, current carrying components

-
-
yes

Zinc plating, mechanical components

-
-
yes

Powder coating, frame components

-
-
yes

Settings and adjustments to OEM specifications

-
-
yes

Final electrical & functional testing

-
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yes

Upgrade to a modern trip unit

As requested
As requested
As requested

Addition of new technology 

(Arc flash sensors, thermal monitoring, etc.)

As requested
As requested
As requested
ReconditioningServices
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Equipment Service Availability

  • 480V and above (all current ratings)

  • Air / Vacuum breakers

  • Air / Vacuum contactors

  • Westinghouse (DHP, VCPW, DS, HLF)

  • ITE / ABB (K-Line, HK, VHK)

  • Federal Pioneer (50H-2, 75H-3, etc.)

  • Toshiba Contactors (HVC5HAM, etc.)

  • General Electric (Magne-Blast)

  • Federal Pacific (DST)

  • Contact us for more

Contact Us

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